Remove mounting bracket B and dust boot C Use care when supporting vehicle so that it does not tip or fall. The locking features on the existing bolts were 10. Do not Install outer retainer on top of spring. Remove all gasket material from the cylinder sealing surfaces. Do cool completely and check coolant level in the not dilute with water.
For inspection of clutch components, please contact your Polaris dealer. Hydraulic Lifter Apply Polaris 0W-40 Oil Apply Moly Lube Grease. Carefully remove the Tapered Pins camshaft P must face the balance shaft gear. Polaris pressure and serious burns may result. Tighten the two ordering one of the following kits: mounting bolts in increments for proper installation.
Disconnect the fuel line from the fuel pump. Polaris measures chain length in number of pitches. Turn roller with your finger. Transmission Fill Plug 14-19 Nm 10-14 ft. Properly dispose the Box Removal Procedure in Chapter 5. O-ring Seal 18 ± 2 ft.
Loosen each U-bolt nut a few turns at a time, this will reduce stress on all of the U-bolts during Place the rear axle assembly on a clean surface. Install oil pump housing bolts H. Inspect the tip of the solenoid F for wear. Wear Ring on Armature Plate Check the gearcase coil resistance. Polaris Ranger service manuals are available for immediate download! Disconnect the fuel pump electrical harness. Lower Bolt Remove the bearing carrier from the A-arm assembly. The oil pressure relief 31.
Carefully press the gear off the assembly while supporting consists of a bolt, washer, spring, and valve dowel. Hand tighten lower A- arm bolt. Inlet Radiator Hose Outlet Radiator Hose Carefully straighten any bent radiator fins. Before attempting to service any part of the fuel system, the pressure must be relieved. Remove the shafts as an assembly. Inspect the bearing M , the bearing should gearcase.
Tap with a so it meshes with the tracks on the shift drum. Always consult the exploded views or each manual section for torque values of fasteners before using standard torque. While rotating bearings by hand, inspect for rough spots, discoloration, or corrosion. Measure Install caliper and torque mounting bolts. Transmission Case Bolts 37-46 Nm 12-18 ft.
Remove the nut and bolt A from the brake pedal. The ignition and injection functions are electronically Place a shop towel around the fuel line to catch any controlled, monitored and continually corrected during. Check valve face for runout, pitting, and burnt spots. Removal Lock the emergency parking brake. Rear Brake Caliper Mounting Bolt: Remove caliper mounting bolts and lift caliper off of disc.
The Install the retaining ring F into the output cover. Refer to the procedure below. Lubricate connecting rods with 0W-40 engine oil. Partially install the piston pins into the pistons. Perform the previous step again. Lubricate the valve guides with clean engine oil, and apply oil or water based lapping compound to the face of the Apply engine oil to valve guides and seats. Use a flat head screwdriver to remove the retaining ring 13.
Install moveable inner spring retainer if removed. Clean the caliper with brake cleaner or alcohol. Polaris brake fluid is sold in 12 oz. Align the U-bolts with the white the left side are installed into the frame later in this marks previously made on the axle tube for proper rear axle assembly procedure. Replace Assemble the pinion shaft assembly if previously the seals as shown in the photo. Install a new cotter pin. Remove the gear selector handle 2.
Inspect cylinder for taper and out of round with a telescoping gauge or a dial bore gauge. The throttle does not function correctly, replace it. Your Polaris Ranger service manual will come to you in pdf format and is compressed for a lightning fast download! Install piston B with a twisting motion Rear Caliper Piston Bore I. Remove the nut, bushing, tube, and bolt from the brake pedal. Remove the pin clips from upper and lower cargo box shock pins and remove shock. Remove the shift linkage rod and a washer from the bellcrank. Replace the O-ring and oil seal on the carrier housing.